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The Fuelonaci Process in Action
The Fuelonaci Process at Work
A real‑time look at how Fuelonaci eliminates water and waste from contaminated fuel using precision‑engineered equipment.
Fuel Polishing & Restoration
Fuel comes out of the low end and back into the high end, using a speicality outlet to sweep the sludge out.
On‑Site Fuel Transfer
Need fuel moved into another tank? We can help!
How It Works-1. Locating the Low End of the Tank- Water and sludge settle at the lowest point, we identify that spot first to ensure maximum removal.2. Insert the BIO‑VAC Pickup Tube- Our pickup tube sits directly on the tank bottom, pulling in water, sludge, rust, and contaminants without disturbing clean fuel above.3. Primary Filtration- Tank bottom fluid passes through a 24” 1-micron particulate filter to remove heavy solids, rust flakes, and sludge.4. Water Separation- Fuel then enters a Stainless Steel/Teflon separator cartridge and a 5-micron coalescer, where tiny water droplets are enlarged and dropped into the water trap, no emulsification, no mixing.5. Clean Fuel Returns to the Tank- Dry, filtered fuel is returned to the tank at 1‑micron cleanliness, meeting modern engine, OSHA, NFPA, and EPA requirements.6. No Fuel Loss- All usable fuel is returned to the tank, only water and waste are removed.7. Final Sampling- We take before‑and‑after samples using a Fueltec sampler so you can see the difference in clarity, color, and contamination.Clean fuel. Clean tank. Clean results.
The Technology Behind Fuelonaci’s Precision Cleaning
Fuel Sampling
Before After
Before After
The sampler is lowered to the tank floor, where the valve opens and allows fuel to fill the chamber. As the sampler is lifted, the valve closes, securely trapping the sample. Once retrieved, the fuel is poured into a clear jar for inspection, revealing any water, sludge, or contamination present in the tank.
Fuel Sample Testing Tool
Fuel sampling is performed using aluminum rods equipped with stainless‑steel valves designed to collect accurate samples from the bottom, middle, and topside of fuel storage tanks.
VERY contaminated fuel sample.
The BIO-VAC 270®
Fuelonaci is powered by Fueltec’s BIO-VAC 270 mobile pneumatic fuel polishing system, purifying fuel by removing sludge and microbial contamination down to one micron. The system removes fuel/water contamination to meet engine manufacturers’ fuel cleanliness requirements, and is intrinsically safe for gasoline, diesel, jet fuel, and ethanol blends. Free and emulsified water can be removed to less than 50 PPM. Particulate matter is removed to 1 micron.
The BIO-VAC 270 cleans your fuel tank and polishes fuel with little to no loss of product!
Single opening manifold tool
Our single‑opening manifold allows us to filter and polish fuel through one small tank access point using sectional pickup tubes and the BIO‑VAC nozzle. This setup lets us clean tanks that only have a single opening, ensuring full fuel restoration even in tight or hard‑to‑reach systems.
Small tank and storage tote cleaning and fuel transfer, along with water/sludge waste barrel.
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